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Filling No Problem, the blog devoted to the packaging world.

A window always open on the

packaging filling

world, hunting through curiosities, new tendencies, technological innovation in the filling, capping, orienting/unscrambling processes for the cosmetic, food, chemical and pharmaceutical industries.

Posts Tagged ‘Filling’

May 13th, 2009

Hispack focus on packaging

Barcelona (Spain) in is these days the capital of the packaging.
Until Friday the 15th the fairground will host HISPAK, the international show of machinery, materials and products for packaging and POP.
Many operators visited the RONCHI booth (Hall P3, stand 354), where it is possible to see in operation a new Filling-Capping Monoblock mod. EXACTA/R 18/6S, featuring the following:
  • Filling operation by means of magnetic inductive flow-meters.
  • Capping operation by means of capping heads driven by servomotors.
  • Highly sanitary execution.
  • Inclined baseframe surface to ensure its accurate cleaning.
  • CIP / SIP cleaning systems.
  • Automatic washing system in a closed circuit, managed from the operator’s panel.
  • Reduction of waste residuals generated by the washing and/or product change operations.
  • Reduction of the washing time and improvement of its efficiency.
  • Automatic emptying of the machine by removal of all bottles inside before
  • a washing and/or product change operation.
May 9th, 2009

Filling, yes ! But how ?

Filling machines adopt different filling or dosing technologies. The choice depends on multiple factors, first above all are the liquid to be filled and the sort of container.
In order to fill PET bottles with flat or sparkling liquid products having an electrical conductivity not lower than 5, the volumetric filling system through magnetic inductive flow-meters is largely utilized; as a matter of fact, it ensures utmost accuracy and versatility, in addition to the fact that the flow-meters are maintenance-free instruments thanks to lack of moving parts inside.
Dosing operations are controlled by a PLC installed onto a filling turret.
Once measuring has been achieved, the PLC itself controls the filling valve closing.
April 10th, 2009

A glass of good fruit juice

Enriched with vitamins, fibres of salts, fruit juices and fruit-based drinks are nowadays part of our everyday habits in terms of beverage.
In order to answer these new trends in beverage consumption, filling technologies have been introduced by the packaging operators to ensure high production outputand packages to guarantee cost reduction, by replacing glass or bricks with PET, PP or HDPE bottles.
Usually, these containers do not allow the pasteurization of the product or its hot filling. That’s the reason why the packaging operators have opted towards the cold aseptic preparation and filling.
Working in condition of cold aseptic filling means having to sterilize separately the product, as well as the container and its closure. The environment where this process is done must be hygienically protected.
Containers are sanitized, rinsed with sterile water, filled with thermo-stabilized product, closed: all this is achieved in a sterile environment.
At the end, the finished product is conveyed to the labelling and packing operations.
March 5th, 2009

Bleach in gold

Perfumed, utilized as a disinfectant and cleaning agent for surfaces, or as a whitener for laundry, bleach is certainly among the most versatile products utilized in our homes.

This substance is traditionally produced using an energy-intensive process.

The economics of the current production method requires H2O2 to be produced in large quantities and in solutions with concentrations much higher, and less stable, than those used in most practical applications.

Now, a group of chemists and materials scientists from the UK and the US  - in an article published on February 20th on  “Science” magazine (www.sciencemag.org) – maintain that  a carefully tailored alloy of palladium and gold nanoparticles catalyzes the direct production of H2O2 while “switching off” the decomposition of the compound. The breakthrough, which culminates more than five years of research on the topic, promises to enable the on-site production of H2O2 in smaller quantities and more desirable concentrations.
 
Filling process for such products like bleach has already been argued on a previous post: EXACTA/RC 28/8/8, the new generation filler 
March 3rd, 2009

Aftermarket support: pharmaceutical industry deems this is an essential requisite in the choice of the supplier

This is the result of a survey carried out by PMMI Pharmaceutical/Nutraceutical Packaging Machinery (USA), through telephone interviews to  71 representatives of the U.S. pharmaceutical industry, selected among people operating for  pharmaceutical/nutraceutical companies, medical device manufacturers, contract, manufacturers/packagers, OEM companies and industry experts.

Well,  the participants to this survey believe that the most important choice criteria, after the machine cost, is the Aftermarket Support ensured by the supplier, followed by  Company reputation e Service location & parts availability.

First of all it is important to project and realize  simple- to-use machines: as a matter of fact, not always skilled machine operators are available at the plant’– clarifies Gianmario Ronchi, owner of Ronchi Mario spa, company that in the filling of pharmaceutical specialties has matured significant experiences within a U.S. context.

‘In lack of skilled machine operators, more and more frequently the end-user tends to apply to the supplier for resolving whichever sort of  problem. Within those contexts whereas we have  important business shares, we have established our own  branches: in the United States,  England,  Asia, Mexico and Australia. In order to ensure the best aftermarket support and commercial assistance, and with the aim of making the interaction with the customer easier, our personnel is always local.  The branch also ensures the supply of spare parts available from the local warehouse. In this way, aftermarket support is always guaranteed,  in good time opportunely and quickly.